F.T.B. has a peculiar experience in electroforging automation addressed to the production of special bolts, engine valves, tie-rods , shafts and so on.

In the moving example is shown:

  • Billets loading in the electrical upsetter.
  • Drawing of heated and upset billet.
  • Insertion of the billet in the forging die.
  • Forging stroke.
  • Unloading of forged part.

In order to increase production capacity F.T.B. has assembled plants with two electrical upsetters and one special double-arm manipulator.

The enclosed image shows an example of above-mentioned plant (supplied to customers at turnkey conditions except for dies).

Moreover F.T.B. is able to set up automated forging lines for many customer needs using gas or induction ovens, preforming presses, forging presses, trimming presses, loading and unloading manipulators, special tool-holders , and every ancillary equipment necessary for production cycle.

 

Some examples of forgin lines

Special machines production

 

 

 

F.T.B. mod. TL1S Linear transfer,
for bevelling steel bars for electrical upsetting to customer requirements.

 

 

 

F.T.B. mod. 2TFMO1M Two head linear transfer,
for machining pressed brass flanges for fittings to customer requirements.

 

 

 

 

 

F.T.B. mod. TR4SF Transfer with rotary table,
for machining pressed steel steering heads to customer requirements.

 

 

 

Cylinder test bench with 2 independent workstations,
testing oil and air, oil pressure up to 400 bar, sealing cycles, cycles of movement, fully configurable and customizable.

 

 

  • Automatic loading devices for bulk loading of sections, round and square, complete with loading tank, chain hoist and systems for the selection and transportation of pieces to the point of use.
  • Loading devices for bulk loading of unfinished pieces, engine valves, bolts, etc, complete with loading tank, chain hoist and systems for the selection and transportation of pieces to the point of use.
  • Automatic bar loading benches, for cutting machine feeding, complete with loading magazine, translator and hoist for round and square bars and bundle retrieval system.

All of these systems can be customised to meet the specific needs of the customer.

 

Some of ours chargers

We produce accessories related to our production:

  • Foundation plates with isolator systems, successfully replace traditional foundations and reduce forces transmitted to the ground.
  • Horizontal drilling equipment, complete with pads.
  • Automatic mold clamping systems, hydraulically operated.
  • Mold holding systems, quick change with manual or hydraulic clamping

 

Some fittings

F.T.B. mod. TR6-4/30 automatic trimming press with rotary table

This machine has a swan neck structure in electrowelded steel and is supplied complete with hydraulic control unit, cylinder with stem and dual guide anchor, rotary table plate with variable stations, electrical system on board the machine with control and management unit through brushless drive with integrated PLC and LCD display terminal.

 

Some of ours trimming presses